前置除磷优化及对多级缺氧一好氧工艺的影响

为强化厌氧-多级缺氧-好氧(A-MAO)工艺,满足GB 3838-2002的地表IV水体要求,本研究对FeCl3、Fe2(SO4)3和聚合硫酸铁(PFS)3种铁盐前置化学除磷对TP、COD的去除效果和产泥量进行研究,并考察了前置化学除磷与A-MAO工艺耦合投加量。结果表明,FeCl3和Fe2(SO4)3对TP和SS去除可达到地表IV水体要求,并明显好于PFS;FeCl3对COD的去除和产泥量最多;与FeCl3相比,Fe2(SO4)3具有较好的COD保存能力,且产泥量少。AMAO工艺使用Fe2(SO4)3前置化学除磷,导致TN含量不达GB 18918-2002要求,优化的化学生物除磷耦合投加量为130 mg/L。     

Processing capabilities of micro ultrasonic machining for hard and brittle materials: SPH analysis and experimental verification

Micro ultrasonic machining (micro-USM) is an unconventional micromachining technology that has capability to fabricate high aspect ratio micro-holes, intricate shapes and features on various hard and brittle materials. The material removal in USM is based on brittle fracture of work materials. The mechanical properties and fracture behaviour are different for varied hard and brittle materials, which would make a big difference in the processing capability of micro-USM. To study the processing capability of USM and exploit its potential, the material removal of work materials, wear of abrasive particles and wear of machining tools in USM of three typical hard and brittle materials including float glass, alumina, and silicon carbide were investigated in this work. Both smoothed particle hydrodynamics (SPH) simulations and verification experiments were conducted. The material removal rate is found to decrease in the order of glass, alumina, and silicon carbide, which can be well explained by the simulation results that cracking of glass is faster and larger compared to the other materials. Correspondingly, the tool wear rate also dropped significantly thanks to the faster material removal, and a formation of concavity on the tool tip center due to intensive wear was prevented. The SPH model is proved useful for studying USM of different hard and brittle materials, and capable of predicting the machining performance.     

Preparation of In-doped Y2O3 ceramics through a sol-gel process: Effects on the structural and electronic properties

The Pechini-type sol-gel (PSG) process has been used for the preparation of doped oxides due to its capability to overcome most of the difficulties that frequently occur by using other producing methods. In this work we analyze the case of samples of pure and In-doped yttria (Y₂O₃) prepared by the PSG process. We experimentally characterize the synthesized samples by x-ray diffraction, micro-Raman spectroscopy, electrochemical impedance spectroscopy (EIS), and time-differential perturbed γ-γ angular correlation (PAC) spectroscopy, and we compare these results with those obtained starting from commercial oxide powders. We found that the PSG process can be used to successfully produce doped yttria in the cubic phase, with the impurities substitutionally located at the cationic sites of the structure. By the proposed PSG route, the inclusion of impurities does not affect the particle size nor the resistivity. However, when we compare the PSG samples with other samples produced from commercial powder, we found that the first have lower resistivities at grain interiors. On the other hand, PAC spectroscopy in ¹¹¹In(→¹¹¹Cd)-doped yttria allows the study of the dynamic hyperfine interactions observed by the radioactive ¹¹¹Cd impurity-probe, which can be used to “sense” the host electron availability near the impurities after the electron-capture decay of ¹¹¹In. Differences between PAC spectra for PSG samples and the commercial powder suggest that the PSG process introduces additional donor defects into the yttria electronic structure, which is consistent with the lower resistivity observed in the PSG samples by EIS spectroscopy.     

Self-lubrication and wear-resistance mechanism of graphene-modified coatings

To reduce the friction coefficient of WC-17Co wear-resistant coatings, Graphene oxide were used to mix with WC-17Co powder. The SEM, EDS and Raman results were used to analyze the morphology and phase composition of graphene oxide in the powder and coating obtained by plasma spraying processes. The mechanical properties of the coatings were studied by using a microhardness tester and a universal testing machine. The friction and wear properties of the coatings were studied by using a UMT-2 friction and wear tester. The results show that among the pulverization processes, the spray granulation process can achieve a stronger and more uniform adhesion of graphene oxide on the surface of WC-17Co particles, and the graphene oxide content in the coating is higher. Graphene is still embedded in the coating as transparent, thin sheets. The bonding strength is approximately 63 MPa, the hardness is approximately 931 HV0.1, and the friction coefficient of the graphene oxide coating is reduced by approximately 22% compared to that of the coating without graphene. The formation of lubrication films in the micro-area improves the self-lubrication and antiwear effects.     

高固气比技术在2 500 t/d水泥熟料线的改造案例介绍*

采用高固气比悬浮预热分解技术对宝江2 500 t/d生产线烧成系统进行技改后,预热系统出口温度从351℃降低至279℃,粉尘浓度(标况下,以下同)从151.6 g/m3减少至43.9 g/m3,系统分离效率大幅提高;入窑生料分解率从90.5%提高至98%,生产线熟料烧成煤耗从119.4kg/t降低至100.80kg/t,熟料产量从2744t/d提高至3840t/d,各指标均属领先水平。     

锂铍稀有金属选矿及综合利用研究现状及展望

简述了锂铍稀有金属资源分布、需求以及选矿工艺现状,并对浮选作用机理进行了概况。指出联合选矿工艺将成为复杂锂铍资源分离的发展趋势；仍需要加强锂铍浮选作用机理研究,丰富稀有金属浮选基础理论；开发绿色高效环保的浮选药剂,减少环境污染；强化钽、铌、锡、石英和长石等伴生资源的综合利用,降低固废排放。     

湿法磷酸净化脱砷的研究现状

随着食品、医药及电子行业的不断发展，磷酸及磷酸盐的市场需求量不断增大，并且对磷酸的品质要求也越来越高，尤其是对湿法磷酸中砷杂质的要求，湿法磷酸中砷的含量将直接影响其在磷精细化工领域的应用，因此湿法磷酸中砷的高效、安全去除是亟待解决的一大难题。本文主要对湿法净化磷酸脱砷技术的研究情况进行综述，比较了几种湿法净化磷酸脱砷工艺的优缺点，介绍了较常见的化学沉淀法、结晶法，以及新兴的电沉积法、垂直区域熔融法和微反应器脱砷工艺的应用前景，并指出这些新兴的脱砷工艺将成为今后湿法磷酸的净化脱砷的发展方向，如能解决将这些脱砷工艺在实际中的问题，将会对磷酸工业的发展提供一个更有力的支持。     

小型特种精细化工过程自动化和信息化研究发展趋势探讨

针对采取小批量间歇性批次生产方式、工艺介质腐蚀性强、危险性大的小型特种精细化工生产工艺研究试验过程自动化、信息化程度不高，导致工艺研究试验中获取数据较少、过程机理研究不够透彻、人工操作多、安全风险高、研究试验消耗大及效率不高等问题，综述了期待通过智能控制、在线分析、模拟仿真和虚拟制造、工况监测及预测性维护以及信息管理和生产调度等关键技术的研究和应用，提高小型特种精细化工生产工艺过程的自动化和信息化程度，实现小型特种精细化工生产工艺过程的数字化、虚拟化和智能化，降低生产安全风险和试验消耗，提高小型特种精细化工生产工艺研究试验的成功率和效率，达到小型特种精细化工生产工艺过程的数字化设计和精准生产的目标。     

40万t/年转炉钢渣蒸汽陈化处理生产线

介绍了针对国内某炼钢厂专门设计的40万t/年转炉钢渣蒸汽陈化处理生产线主要参数及工艺流程,对该生产线中的钢渣倾翻车、钢渣冷却搅碎车、转运车、蒸汽陈化釜等主要设备特点进行了阐述,同时对该生产线应用的冷却水量研究、搅碎辊轨迹优化等关键技术作了进一步的探讨。     

Structural,microstructural, and magnetic studies of Y3Fe5-xNixO12 garnet nanoparticles

This paper reports the structural and magnetic properties of a series of Y₃Fe_5-xNi_xO₁₂ (x = 0, 0.05, 0.1, and 0.2) nanopowders synthesized by the citrate combustion method. We have discussed the change in different properties with the variation in calcination temperatures as well as the Ni ion substitution in yttrium iron garnet. X-ray diffraction study confirmed the desired garnet phase formation in all the calcined powders, and the crystallinity improved with an increase in calcination temperature. The crystallite sizes were observed in the range 47–52 nm and 84–94 nm for the samples calcined at 800 and 1000 °C, respectively. Scanning electron micrographs confirmed that the grains were in the nanometre range (132–170 nm) at 800 °C and increased (351–363 nm) at 1000 °C. Larger grains at high calcination temperature resulted in the enhanced saturation magnetization and a decrease in coercivity. Curie temperature (T_c) was observed in the range 558–560 K for all the calcined Y₃Fe_5-xNi_xO₁₂ samples. Nickel substitution for iron sites in Y₃Fe_5-xNi_xO₁₂ decreased the saturation magnetization and enhanced the coercivity. This could be related to the substitution of Ni ions for tetrahedral iron sites, which changed the magnetic exchange interactions of different lattice sites. The magnetic anisotropy constant (K) increases with the enhancement of calcination temperature, whereas it decreases with nickel ion substitution in Y₃Fe_5-xNi_xO₁₂. This study suggests that the structural and magnetic properties can be tuned by Ni substitution for the Fe ions in Y₃Fe₅O₁₂ garnets at different calcination temperatures, which make them promising candidates for various technological applications.